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Aumente a produtividade do pessoal

Imagine ter todas as mãos de que necessita para manter em funcionamento a produção e satisfazer a procura. Pretende complementar a sua equipa para melhorar a produtividade? Conheça a próxima geração de colaboradores.

Os cobots são fáceis de configurar e oferecem uma solução rápida e económica. Podem aumentar a flexibilidade, a qualidade e a velocidade de produção e permitem que a sua empresa apresente uma resposta rápida às condições do mercado em constante mudança.

cobot shoulder to shoulder landing page side prod

Trabalhar em harmonia

Os nossos cobots aprendem rapidamente e tornam a produção mais eficiente. Em apenas alguns minutos, pode ensinar-lhes como partilhar tarefas com seres humanos e adaptar-se de forma flexível a novas exigências. Beneficie de funcionalidades de segurança integradas que lhes permitem trabalhar junto ou perto de seres humanos e aumentar a produtividade de uma grande variedade de tarefas repetitivas.
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  • Cobot application at Omron factory in Shanghai

    Cobot application at Omron factory in Shanghai

    Omron's factory in Shanghai is creating an environment where people and robots work together, to meet challenges in manufacturing today, such as shortage in manpower and overall equipment effectiveness (OEE). In this video, you can see how Omron TM collaborative robots work safely side-by-side with people.

    04:46

Aplicações

O robô colaborativo da série TM da OMRON foi concebido para se adaptar a praticamente todas as indústrias, quer esteja a trabalhar na indústria automóvel, alimentar e de bebidas, de embalagem, de plásticos, de máquinas de ferramentas ou farmacêutica.

Cobots give gear manufacturer Fischer Gears a competitive production edge

Supervisão de máquinas

A supervisão de máquinas é uma das melhores aplicações para cobots. Os nossos robôs podem ser configurados para operar várias máquinas em algumas horas, libertando os trabalhadores de trabalhos repetitivos e perigosos.
Meet the RB1200 Cobot Palletiser
  • Meet the RB1200 Cobot Palletiser

    Meet the RB1200 Cobot Palletiser

    OMRON and Reeco Automation have partnered to bring you the RB1200 palletiser. A safe, flexible and versatile solution to the EOL palletising process, designed to improve production efficiency, provide enhanced flexibility and save costs. Read more:

    02:18

Paletização

Os cobots da série TM da OMRON são capazes de gerir a paletização, permitindo aos clientes automatizar o processo de embalagem para envios, além da automatização da embalagem de produtos.
Precise and consistent assembly of magnets and coatings with a cobot for the automotive market
  • Precise and consistent assembly of magnets and coatings with a cobot for the automotive market

    Precise and consistent assembly of magnets and coatings with a cobot for the automotive market

    LITMAT, a company with over 70 years of experience in supplying components for the automotive industry, has recently introduced the OMRON TM5 cobot within its magnet assembly plant on metal oil drain plugs. The goal of the solution is to simplify the process of assembling the magnets that are necessary to attract any impurities in oil. The cobot takes care of the complete process, from applying the glue, inserting the magnets in the plugs and the verification of the amount of glue applied with the integrated camera. All data is managed centrally by an OMRON NX102 PLC, which can be connected to the MES for integrated supervision of the entire production cycle in real time. At the terminal (OMRON NB Series 7'') the operator can see the information related to processed pieces, types, rejected pieces, causes of stoppage as well as timing, and modify all the parameters relating to the formats if necessary, such as ​​height of the cap, magnet and magnetization. All these variables are supplied to the cobot, which then proceeds with the machining according to the quotas assigned for each different piece to be assembled, without expensive tooling operations. Like all OMRON cobots, even the OMRON TM5 installed in LITMAT can operate in the presence of personnel. Two barriers equipped with a safety module are connected to the PLC and allow the OMRON TM5 to enter collaborative mode. In this way, the employees in charge of sorting the magnets in boxes can work without any risk close to the automated area. Overall, the solution enables LITMAT to assemble approximately 180 caps per hour for a total of 1500 pieces in each 8-hour shift. All with unparalleled consistency: the cobot always exerts the same pressure on the plug, ensuring repeatability and consistent quality. About LITMAT S.p.A. LITMAT S.p.A. is specialized in the manufacturing of metal threaded plugs that are supplied mainly to the automotive industry (oil drain plugs) and to manufacturers of hydraulic, pneumatic, hydronic and mechanical equipment. They are the largest Italian manufacturer in this field, making a full line of plugs, in different materials (steel, brass, aluminium), according to various national standards (DIN, SAE, UNI, etc…), with any thread (metric, english or other), cylindrical and taper. LITMAT also manufactures many different types of magnetic plugs and we can make almost any plug according to the client’s specifications or drawing. LITMAT S.p.A. is particularly competitive in the international market in the production of cold formed steel plugs according to DIN 906, 908, 909 and 910 and special plugs according to customers’ drawings. Since 1950 LITMAT S.p.A. has been O.E. supplier of the most important automobile and truck manufacturers in Italy for all drain and fill plugs in the oil pan, gear box and differential. Many of the most important manufacturers of mechanical components (axles, gear boxes, pumps, etc…) for the automotive and industrial vehicle sectors and many important fastener dealers in Europe are in the list of their clients. About OMRON Electronics S.p.A. OMRON Corporation is one of the world leaders in automation and its work is based on the core technology "Sensing & Control + Think". Established in 1933, OMRON has approximately 30,000 employees worldwide and offers products and services in approximately 120 countries and regions. OMRON operates in various sectors, including industrial automation, electronic components, systems for social infrastructures and solutions for healthcare and the environment. In the industrial automation sector, OMRON supports innovation in the manufacturing sector by proposing advanced automation products and technologies, as well as through widespread customer assistance, with the aim of contributing to the improvement of society. A complete range of machine automation, 200,000 input, logic, output, robot and safety devices make OMRON one of the 2,000 largest companies in the world according to Forbes, listed on NASDAQ and a top spot in the Dow Jones Sustainability Index and for the fifth consecutive time among the "Top 100 Global Innovators" of the world selected by Clarivate Analytics. Integrated Automation: Achieve seamless integration of technology through advanced control Intelligent Automation: Transforming factory data into valuable information Interactive Automation: Create a harmonious interaction between humans and machines

    01:15

Montagem

Os nossos cobots conseguem melhorar o rendimento e assegurar a qualidade de tarefas de montagem repetitivas ou complexas, bem como trabalhar em conjunto com as pessoas.
Traceability 4.0 with the OMRON TM cobot
  • Traceability 4.0 with the OMRON TM cobot

    Traceability 4.0 with the OMRON TM cobot

    This demonstration at the Gruppo Romani plant shows how a cobot to carry out intelligent labeling on any product format. The application, created by Bluengineering, a company specialized in process control in the ceramic industry, uses the OMRON TM5 Cobot with an outreach of 700 mm, taught in a few minutes by manually defining the gripping, passage and deposit points. The objective: application of labels on one of the four front sides of the outgoing package, quickly managing format changes quickly, without complex tooling operations. The cobot carries out most of the repetitive operations, while workerscan now focus on activities with greater added value. The collaborative nature allows the cobot to work safely in the presence of personnel. Specifically, this is made possible thanks to the integrated monitoring features that dynamically constrain the force and pressure to be exerted in the vicinity of the operator. The cobot can be programmed to stop or evaluate all possible interactions in which to limit its action so that accidental contact with humans does not become dangerous. The integrated vision system on the robot allows reading of the codes (bar code or QR), the control of the correct positioning, as well as the tracking and verification of the packages. All data is sent and managed centrally by an OMRON NX102 PLC connected to the MES for integrated supervision of the entire production cycle in real time. At the terminal, the operator can see the status of production, the batches in transit, the number, speed and method of labels to be printed and applied. Thanks to the cobot, companies can take advantage of a more versatile, more continuous and more efficient solution for labeling operations. Especially when beyond speed, they have to deal with the various different product formats: the reduction of downtime due to format change can reach up to 70% compared to a traditional mechanical axis system. All in maximum safety. Bluengineering s.r.l. Bluengineering srl is an engineering company operating in ​​process control in various production sectors: ceramic, packaging, food, chemical and mechanical, with particular attention to automation dedicated to the production of porcelain stoneware ceramic tiles. The company is strongly oriented towards technological innovation, and strives for the continuous improvement of production processes, using the most modern equipment available on the world market. Bluengineering also stands out for its fast, efficient and precise after-sales service. Among the most important activities developed by Bluengineering Tecnologie: Upgrade and regeneration of obsolete automatic systems Programming of PLCs and industrial PCs - Electrical systems for industrial automation - Electrical panels for industrial automation and process control - Dry coloring of atomised products - Systems for coloring the slips - Weighing belts for atomised powders, granulated products and raw materials. Romani Group S.p.A. Ceramic Industries The Romani Group, founded in 1968, is an expression of the most authentic Made in Italy entrepreneurship. Born in the name of passion, competence and technological research, today it is recognized and appreciated all over the world for the unique style of the ceramic solutions proposed and fully represents the dedication to product quality with a view to continuous evolution. The Romani Group, through its Serenissima, CIR Ceramiche, Cercom and Cerasarda brands, tells an industrial story with a high craftsmanship value, integrated with technical and production innovation projected into the future. The ability to interpret and anticipate the aesthetic trends of the market, supported by cutting-edge plant design, is the basis of the extraordinary offer of the Romani Group. The quality of the product and services, customer satisfaction, respect for the environment and the territory are mandatory commitments for the Romani Group, fundamental cornerstones of the business philosophy supported by the Romani family and pursued daily by every single component of the company. Omron Electronics S.p.A. OMRON Corporation is one of the world leaders in automation and its work is based on the core technology "Sensing & Control + Think". Established in 1933, OMRON has approximately 30,000 employees worldwide and offers products and services in approximately 120 countries and regions. OMRON operates in various sectors, including industrial automation, electronic components, systems for social infrastructures and solutions for healthcare and the environment. In the industrial automation sector, OMRON supports innovation in the manufacturing sector by proposing advanced automation products and technologies, as well as through widespread customer assistance, with the aim of contributing to the improvement of society.

    01:23

Embalagem

Os nossos cobots podem inspeccionar e ordenar os produtos antes de os colocar em caixas. Os clientes podem adaptar rapidamente as linhas de produção a novos produtos ou modelos sazonais.

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cobot shoulder to shoulder landing page side prod

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Segurança em aplicações colaborativas

Os robôs colaborativos são fornecidos com funcionalidades de segurança integradas que lhes permitem trabalhar em estreita colaboração com humanos, aumentando simultaneamente a produtividade numa grande variedade de tarefas desgastantes e repetitivas.
Os cobots são simples de implementar e adaptam-se rápida e facilmente a novas situações. Trabalham em estreita colaboração com os seus funcionários, assegurando que estes têm tempo para executar as actividades em que os humanos mais se destacam: tarefas criativas e de valor acrescentado.
 
Concebemos os nossos cobôs em conformidade com as normas de segurança ISO 10218-1 e ISO 10218-2 e especificação técnica ISO TS-15066 para definir as funções e o desempenho de segurança necessários. Convidamo-lo a transferir o nosso documento técnico sobre cobots para saber mais sobre as normas da indústria, as melhores práticas de avaliação de riscos e estratégias para maximizar o valor da sua aplicação.

Serviço de avaliação de riscos

A nossa equipa está disponível para o ajudar a apresentar os cobots à sua equipa, a começar por um serviço de avaliação de riscos para minimizar os potenciais riscos de segurança na produção. Os nossos engenheiros de segurança oferecem conhecimentos incomparáveis para trabalhar no local, identificando normas e requisitos relevantes para qualquer interação entre seres humanos e máquinas.

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A gama de robôs colaborativos da OMRON inclui uma variedade de modelos para garantir o alcance e a carga útil adequados para diferentes aplicações.
  • Alcance
  • Carga útil
  • Velocidade máx.
robot arm tm5 tm5a 700 190x232 prod

TM 5 - 700

  • Alcance 700 mm
  • Carga útil 6 kg
  • Velocidade máx. 1,1 m/s
robot arm tm5 tm5a 900 190x232 prod

TM 5 - 900

  • Alcance 900 mm
  • Carga útil 4 kg
  • Velocidade máx. 1,4 m/s
robot arm tm12 tm12x 190x232 prod

TM 12

  • Alcance 1300 mm
  • Carga útil 12 kg
  • Velocidade máx. 1,3 m/s
robot arm tm14 tm14x 190x232 prod

TM 14

  • Alcance 1100 mm
  • Carga útil 14 kg
  • Velocidade máx. 1,1 m/s

Os cobots proporcionam flexibilidade superior

Concebemos os robôs colaborativos para serem facilmente implementados em diferentes tarefas e aplicações. Desta forma, a produção torna-se tão flexível quanto necessária e inspira o pessoal a executar as tarefas em que mais se destaca.