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E5_D

Características

Próxima geração de controladores

E5_D é a próxima geração de controladores desenhada para conseguir o controlo detemperatura ótimo e automático sem interferência humana. De facto, a partir de agora todos os ajustes típicos efetuados no campo por umespecialista são agora automáticos usando Inteligência Artificial A.I.

  • Controlo adaptativo para auto-otimização dos parâmetros de controlo, devido aalterações do processo
  • Função especializada para melhorar a aplicação de embalamento eparaprensas refrigeradas a água (plástico)
  • Estrutura desenhada para facilitar a operação de manutenção
  • Mesma especificação básica da série E5_C

Algoritmo de controlo adaptável

Com os controladores de temperatura padrão, não só é necessário muito tempo para definir as configurações PID de arranque inicial, como também é realmente desafiante efectuar os ajustes ideais sem ter muitos anos de experiência nesta área. Foi por isso que a Omron desenvolveu a série E5_D com "tecnologia de controlo adaptativo". Esta detecta automaticamente mudanças no processo sob controlo e adapta o PID em conformidade.

E5_D Temperature contoller: Adaptive control algorithm
  • E5_D Temperature contoller: Adaptive control algorithm

    E5_D Temperature contoller: Adaptive control algorithm

    With standard temperature controllers, not only do you need a long time to define initial start-up PID settings, but it is also really challenging to make the optimal adjustments without having many years of experience in this area. That’s why Omron developed the E5_D Series with “adaptive control technology”. This automatically detects changes in the process under control and adapts the PID accordingly.

    01:26

Controlo perfeito da temperatura de selagem para máquinas de embalagem

Numa máquina de selagem convencional, os sensores de temperatura podem frequentemente estar localizados demasiado longe da superfície de selagem da barra de aquecimento. Isto provoca uma diferença entre a temperatura da superfície de selagem e a temperatura que estava a ser realmente controlada. Esta diferença de temperatura e as falhas de selagem resultantes aumentam à medida que a velocidade de embalagem aumenta e também em correlação com materiais de embalagem mais finos ou alterações da temperatura ambiente.

Graças à série E5_D, este problema foi resolvido com a seguinte abordagem:

  • aproximação do sensor à superfície de selagem - graças a modelos especiais de sensores de temperatura para uma detecção mais rápida

E5_D TC: Perfect sealing temperature control for packaging machines (1)
  • E5_D TC: Perfect sealing temperature control for packaging machines (1)

    E5_D TC: Perfect sealing temperature control for packaging machines (1)

    On a conventional sealing machine temperature sensors can often be located too far away from the sealing surface of the heating bar. This causes a difference between the temperature of the sealing surface and the temperature that was actually being controlled. This temperature difference and resulting sealing failures, increase as the packaging speed increases and also in correlation with thinner packaging materials or changing in ambient temperature. Thanks to the E5_D series, this issue is solved with the following approach: • bringing sensor closer to the sealing surface - thanks to special temperature sensor models for faster detection • adopting special algorithms (automatic filter adjustment function) built-in E5_D, specifically developed to suppress temperature variations. The result is a better sealing quality of the packages.

    01:25

  • adopção de algoritmos especiais (função de ajuste automático do filtro) incorporados no controlador E5_D, desenvolvidos especificamente para eliminar as variações de temperatura. O resultado é uma melhor qualidade da selagem dos pacotes.

E5_D: Perfect sealing temperature control for packaging machines (2)
  • E5_D: Perfect sealing temperature control for packaging machines (2)

    E5_D: Perfect sealing temperature control for packaging machines (2)

    On a conventional sealing machine temperature sensors can often be located too far away from the sealing surface of the heating bar. This causes a difference between the temperature of the sealing surface and the temperature that was actually being controlled. This temperature difference and resulting sealing failures, increase as the packaging speed increases and also in correlation with thinner packaging materials or changing in ambient temperature. Thanks to the E5_D series, this issue is solved with the following approach: • bringing sensor closer to the sealing surface - thanks to special temperature sensor models for faster detection • adopting special algorithms (automatic filter adjustment function) built-in E5_D, specifically developed to suppress temperature variations. The result is a better sealing quality of the packages.

    01:03

Ajuste da saída da refrigeração a água

Numa máquina de moldagem por extrusão refrigerada a água, aumentar a velocidade gera variações de temperatura devido a vários factores como o composto material e a água de refrigeração…Para o operador isto significa realizar repetidamente ajustes na válvula para estabilizar a qualidade. No entanto, é realmente difícil alcançar uma produção de velocidade elevada e, simultaneamente, manter a qualidade…

Com o controlador E5_D, a função de ajuste da saída da refrigeração a água diminui as variações de temperatura ao mínimo e aumenta a capacidade de produção, mantendo a qualidade.

E5_D TC: Temperature variations in molding machines minimized by a new algorithm
  • E5_D TC: Temperature variations in molding machines minimized by a new algorithm

    E5_D TC: Temperature variations in molding machines minimized by a new algorithm

    On a water-cooled extrusion molding machine, increased speed leads to temperature variations due to various factors such as the materials compounding and cooling water…For human operator that means repeatedly make valve adjustments to stabilize the quality. However It is really difficult to achieve high speed production while also maintaining the quality… With the E5_D, the water-cooling output adjustment function suppresses the temperature variations to a minimum and raises the production capacity with the quality maintained

    01:33
Especificações e info encomendas

Ordering information

E5CD (48 × 48 mm)

Control Output

Terminal type

Option no

Option description

Alarm outputs

Order code

100 to 240 VAC

24 VAC/DC

Out1: Relay

Out2: non

Screw

000

No option

2

E5CD-RX2A6M-000

E5CD-RX2D6M-000

002

HB/HS alarm for 1-phase heaters, RS485

2

E5CD-RX2A6M-002

E5CD-RX2D6M-002

Push-In Plus

000

No option

2

E5CD-RX2ABM-000

E5CD-RX2DBM-000

002

HB/HS alarm for 1-phase heaters, RS485

2

E5CD-RX2ABM-002

E5CD-RX2DBM-002

Out1: Voltage (pulse)

Out2: non

Screw

000

No option

2

E5CD-QX2A6M-000

E5CD-QX2D6M-000

002

HB/HS alarm for 1-phase heaters, RS485

2

E5CD-QX2A6M-002

E5CD-QX2D6M-002

Push-In Plus

000

No option

2

E5CD-QX2ABM-000

E5CD-QX2DBM-000

002

HB/HS alarm for 1-phase heaters, RS485

2

E5CD-QX2ABM-002

E5CD-QX2DBM-002

Out1: Linear current

Out2: non

Screw

000

No option

2

E5CD-CX2A6M-000

E5CD-CX2D6M-000

004

RS485, 2 EV inputs

2

E5CD-CX2A6M-004

E5CD-CX2D6M-004

006

2 EV inputs, Transfer output

2

E5CD-CX2A6M-006

E5CD-CX2D6M-006

Push-In Plus

000

No option

2

E5CD-CX2ABM-000

E5CD-CX2DBM-000

004

RS485, 2 EV inputs

2

E5CD-CX2ABM-004

E5CD-CX2DBM-004

006

2 EV inputs, Transfer output

2

E5CD-CX2ABM-006

E5CD-CX2DBM-006

Note: Other models with HB/HS alarm for 1-phase heaters, 2 EV inputs are available on request. Please contact the local sales office for special request.

E5ED (48 × 96 mm)

Control Output

Terminal type

Option no

Option description

Alarm outputs

Order code

100 to 240 VAC

24 VAC/DC

Out1: Relay

Out2: non

Screw

000

No option

4

E5ED-RX4A6M-000

E5ED-RX4D6M-000

008

HB/HS alarm for 1-phase heaters, RS485, 2 EV inputs

4

E5ED-RX4A6M-008

E5ED-RX4D6M-008

Push-In Plus

000

No option

4

E5ED-RX4ABM-000

E5ED-RX4DBM-000

008

HB/HS alarm for 1-phase heaters, RS485, 2 EV inputs

4

E5ED-RX4ABM-008

E5ED-RX4DBM-008

Out1: Voltage (pulse)

Out2: non

Screw

000

No option

4

E5ED-QX4A6M-000

E5ED-QX4D6M-000

008

HB/HS alarm for 1-phase heaters, RS485, 2 EV inputs

4

E5ED-QX4A6M-008

E5ED-QX4D6M-008

Push-In Plus

000

No option

4

E5ED-QX4ABM-000

E5ED-QX4DBM-000

008

HB/HS alarm for 1-phase heaters, RS485, 2 EV inputs

4

E5ED-QX4ABM-008

E5ED-QX4DBM-008

Out1: Linear current

Out2: non

Screw

000

No option

4

E5ED-CX4A6M-000

E5ED-CX4D6M-000

004

RS485, 2 EV inputs

4

E5ED-CX4A6M-004

E5ED-CX4D6M-004

022

RS485, 4 EV inputs, Transfer output

4

E5ED-CX4A6M-022

E5ED-CX4D6M-022

Push-In Plus

000

No option

4

E5ED-CX4ABM-000

E5ED-CX4DBM-000

004

RS485, 2 EV inputs

4

E5ED-CX4ABM-004

E5ED-CX4DBM-004

022

RS485, 4 EV inputs, Transfer output

4

E5ED-CX4ABM-022

E5ED-CX4DBM-022

Out1: Relay

Out2: Relay

Screw

000

No option

4

E5ED-RR4A6M-000

E5ED-RR4A6M-008

Push-In Plus

000

No option

4

E5ED-RR4ABM-000

E5ED-RR4ABM-008

Out1: Voltage (pulse)

Out2: Relay

Screw

008

HB/HS alarm for 1-phase heaters, RS485, 2 EV inputs

4

E5ED-QR4A6M-000

E5ED-QR4A6M-008

Push-In Plus

008

HB/HS alarm for 1-phase heaters, RS485, 2 EV inputs

4

E5ED-QR4ABM-000

E5ED-QR4ABM-008

Note: Other models with 2 control outputs or with different kind of option combination are available on request. Please contact the local sales office for special request.

E5_D optional tools

Option

Order code

USB based configuration cable

E58-CIFQ2, E58-CIFQ2-E

PC based configuration and tuning software

EST2-2C-MV4

Accessories

Temperature sensors

Sensor type

Sensing tube

Temperature sensor range

Cable length

Order code

Diameter

Length

Thermocouple J

1 mm

120 mm

-80 to 600°C

2000 mm

E52-ETJ1-120-2-P-A

100 mm

0 to 760°C

E52-ETJ1-100-2-P-B

Specifications

E5CD/E5ED

Item

E5CD

E5CD-B

E5ED

E5ED-B

Power supply voltage

A in model number: 100 to 240 VAC, 50/60 Hz

D in model number: 24 VAC, 50/60 Hz; 24 VDC

Operating voltage range

85% to 110% of rated supply voltage

Power consumption

  • Models with option selection of 000:
    5.2 VA max. at 100 to 240 VAC, and 3.1 VA max. at 24 VAC or 1.6 W max. at 24 VDC
  • All other models:
    6.5 VA max. at 100 to 240 VAC, and 4.1 VA max. at 24 VAC or 2.3 W max. at 24 VDC
  • Models with option selection of 000:
    6.6 VA max. at 100 to 240 VAC, and 4.1 VA max. at 24 VAC or 2.3 W max. at 24 VDC
  • All other models:
    8.3 VA max. at 100 to 240 VAC, and 5.5 VA max. at 24 VAC or 3.2 W max. at 24 VDC

Sensor input

  • Temperature input
    Thermocouple: K, J, T, E, L, U, N, R, S, B, C/W, or PL II
    Platinum resistance thermometer: Pt100 or JPt100
    Infrared temperature sensor (ES1B): 10 to 70°C, 60 to 120°C, 115 to 165°C, or 140 to 260°C
  • Analog input
    Current input: 4 to 20 mA or 0 to 20 mA
    Voltage input: 1 to 5 V, 0 to 5 V, or 0 to 10 V

Input impedance

Current input: 150 Ω max., Voltage input: 1 MΩ min.

(Use a 1:1 connection when connecting the ES2-HB/THB.)

Control method

ON/OFF control or 2-PID control (with auto-tuning)

Indication accuracy1

  • Thermocouple: (±0.3% of indication value or ±1°C, whichever is greater) ±1 digit max. 2
  • Platinum resistance thermometer: (±0.2% of indication value or ±0.8°C, whichever is greater) ±1 digit max.
  • Analog input: ±0.2% FS ±1 digit max.
  • CT input: ±5% FS ±1 digit max.

Control
output

Relay output

SPST-NO, 250 VAC, 3 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V, 10 mA (reference value)

SPST-NO, 250 VAC, 5 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V, 10 mA (reference value)

Voltage output
(for driving SSR)

Output voltage: 12 VDC ± 20% (PNP), max. load current: 21 mA, with short-circuit protection circuit

Output voltage: 12 VDC ± 20% (PNP), max. load current: 40 mA, with short-circuit protection circuit

(The maximum load current is 21 mA for models with two control outputs.)

Linear current output

4 to 20 or 0 to 20 mA DC, Load: 500 Ω max., Resolution: Approx. 10,000

Auxiliary output

Number of outputs

2

4

Output specifications

  • SPST-NO relay outputs:
    250 VAC, 3 A (resistive load)
  • Electrical life: 100,000 operations, Minimum applicable load:
    10 mA at 5 V (reference values)
  • SPST-NO relay outputs:
    250 VAC, 2 A (resistive load)
  • Electrical life: 100,000 operations, Minimum applicable load:
    10 mA at 5 V (reference values)
  • SPST-NO relay outputs, 250 VAC, 2 A (resistive load)
  • Electrical life: 100,000 operations, Minimum applicable load: 10 mA at 5 V (reference values)

Event
input

Number of inputs

2

2 or 4 (depends on model)

External contact input
specifications

Contact input: ON: 1 kΩ max., OFF: 100 kΩ min.

Non-contact input: ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max.

Current flow: Approx. 7 mA per contact

Transfer Output

Number of outputs

1 (depends on model): Transfer output type

Output specifications

Current output: 4 to 20 mA DC, Load: 500 Ω, Resolution: Approx. 10,000

Linear voltage output: 1 to 5 V DC, Load: 1 kΩ min., Resolution: Approx. 10,000

Setting method

Digital setting using front panel keys

Indication method

11-segment digital display, individual indicators, and bar display

Character height: PV: 14.9 mm, SV: 7.1 mm

11-segment digital display, individual indicators, and bar display

Character height: PV: 18.0 mm, SV: 11.0 mm, MV: 7.8 mm

Three displays Contents: PV/SV/MV, PV/SV/Multi-SP, PV/SV/Remaining soak time, etc.

Numbers of digits: 4 digits each for PV, SV, and MV displays

Multi SP3

Up to eight set points (SP0 to SP7) can be saved and selected using the event inputs, key operations, or serial communications.

Bank switching

None

Other functions

Adaptive control, automatic filter adjustment, water-cooling output adjustment, indication data (power ON time monitor, ambient temperature monitor, and control output ON/OFF count monitors), parameter masking, operation after power ON, manual output, heating/cooling control, loop burnout alarm, SP ramp, other alarm functions, heater burnout (HB) alarm (including SSR failure (HS) alarm), 40% AT, 100% AT, MV limiter, input digital filter, robust tuning, PV input shift, run/stop, protection functions, extraction of square root, MV change rate limit, logic operations, temperature status display, simple programming, moving average of input value, and display brightness setting

Ambient operating temperature

−10 to 55°C (with no condensation or icing),
For 3-year warranty: −10 to 50°C with standard mounting (with no condensation or icing)

Ambient operating humidity

25% to 85%

Storage temperature

−25 to 65°C (with no condensation or icing)

Altitude

2,000 m max.

Recommended fuse

T2A, 250 VAC, time-lag, low-breaking capacity

Installation environment

Overvoltage category II, Pollution Degree 2 (EN/IEC/UL 61010-1)

Degree of protection

Front panel: IP66, Rear case: IP20, Terminals: IP00

Input sampling period

50 ms

Size in mm (H×W×D)

48×48×62

48×48×67.4

48×96×62

48×96×67.4

USB communication cable E58-CIFQ2

Item

E5AC

E5CC/E5CD

E5DC

E5EC/E5ED

E5GC

E58-CIFQ2

E58-CIFQ2-E

-


1. At the ambient temperature of 23°C

2. The indication accuracy of K thermocouples in the -200 to 1,300°C range, T and N thermocouples at a temperature of -100°C max., and U and L thermocouples at any temperatures is ±2°C ±1 digit max. The indication accuracy of the B thermocouple at a temperature of 400°C max. is not specified. The indication accuracy of B thermocouples at a temperature of 400 to 800°C is ±3°C max. The indication accuracy of the R and S thermocouples at a temperature of 200°C max. is ±3°C ±1 digit max. The indication accuracy of C/W thermocouples is (±0.3% of PV or ±3°C, whichever is greater) ±1 digit max. The indication accuracy of PL II thermocouples is (±0.3% of PV or ±2°C, whichever is greater) ±1 digit max.

3. There can be up to four set points if event inputs are used to select them.

1. At the ambient temperature of 23°C

2. The indication accuracy of K thermocouples in the -200 to 1,300°C range, T and N thermocouples at a temperature of -100°C max., and U and L thermocouples at any temperatures is ±2°C ±1 digit max. The indication accuracy of the B thermocouple at a temperature of 400°C max. is not specified. The indication accuracy of B thermocouples at a temperature of 400 to 800°C is ±3°C max. The indication accuracy of the R and S thermocouples at a temperature of 200°C max. is ±3°C ±1 digit max. The indication accuracy of C/W thermocouples is (±0.3% of PV or ±3°C, whichever is greater) ±1 digit max. The indication accuracy of PL II thermocouples is (±0.3% of PV or ±2°C, whichever is greater) ±1 digit max.

3. There can be up to four set points if event inputs are used to select them.

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